Best rated lead frames manufacturer: Rapid Prototyping Techniques – Prototyping is a critical step in the CNC machining design process. Rapid prototyping techniques like 3D printing, soft tooling, and CNC prototypes allow you to validate designs and identify potential issues before full-scale production. Prototyping helps you catch design flaws early, saving time and money. It also provides an opportunity to test the functionality and aesthetics of your design, ensuring it meets all requirements before committing to production. Testing for Functionality and Durability – Testing CNC machined parts for functionality and durability is essential to ensure they perform as intended. Stress testing, dimensional analysis, and other evaluation methods can reveal weaknesses and areas for improvement. Read even more information at lead frame suppliers.
Choose Appropriate Tolerances: While tight tolerances may be necessary for certain features, applying them universally can increase costs. Apply tighter tolerances only where they are crucial to the part’s function. For non-critical areas, looser tolerances can suffice. Reducing Waste and Improving Efficiency – Minimizing material waste and optimizing machining efficiency are key to cost-effective CNC machining. Nesting and Optimal Stock Sizes: Efficiently nesting parts on the raw material can reduce waste. By strategically arranging parts on the material sheet or bar, you can maximize the use of the material and reduce scrap. Additionally, selecting stock sizes that closely match the final dimensions of your part can minimize excess material removal.
At present, our company has introduced 3 sets of Sei bu slow wire cutting machines, whose processing accuracy is within 0.002MM. They are mainly used to process various precision, small and complex terminals, shrapnel, and bracket molds. They mainly control product accuracy while also improving cutting, Speed, the cutting speed can reach 220mm/min. Fortuna has 8 sets of grinders, among which the machining accuracy can reach within 0.002mm. It is capable of precision grinding of various materials and is easy to operate. It can not only complete the processing of conventional parts such as shafts and ball shaft couplings, and can also complete the processing of parts with various complex shapes. Read even more info on dgmetalstamping.com.
Customization of mold materials: select appropriate mold materials and processing methods based on the structure and material requirements of customer products to ensure that the mold produces products that meet customer drawing requirements; Product size and design customization: assist customers in optimizing drawings and designing and optimizing molds to meet the specific functional requirements of the product. Customization of quality requirements: set product quality standards according to the actual needs of customers. If necessary, cooperate with customers to purchase corresponding quality testing equipment to ensure that the products produced meet customer requirements.
Part Complexity and Geometries – Complex designs can significantly impact CNC machining time and cost. Simplifying part geometries where possible can lead to more efficient machining. However, complex parts are often necessary, especially in high-tech applications. For complex parts, consider using multi-axis CNC machines that can handle intricate shapes and features. Designing with these capabilities in mind can lead to more efficient and cost-effective manufacturing.
We have 8 R&D staff responsible for mold design and technical evaluation. They have more than 10 years of experience in stamping and CNC fields. Fortuna has 70 sets of punching machines with the tonnage from 25T to 220T and 42 imported Japanese CNC lathes, which can fully satisfy the diversity of customers’ products and orders. Fortuna has its own processing equipment that can independently develop, process, produce, and inspect products, which greatly accelerates product delivery and improves quality control. Fortuna takes pride in its high efficiency and completion rate. When Fortuna receives a customer order, we are able to provide samples within 20-30 days and mass production within 10-20 days.
In order to achieve the high quality requirements of customers with zero defects, we have introduced 5 sets of CCD automatic inspection equipment to directly realize the visual inspection and size inspection during production. Quality management system fully complies with IATF16949:2016. The quality is analyzed and monitored through five factors:man, machine, material, method and environments. Through the use of various tools that include PPAP, CP, FEMA and SPC, we continually and successfully guarantee that our commitments to you are met. We have also integrated these tools with some other quality processes to ensure added value and excellence.